Posts Tagged ‘woodworking’

Too Much To Do – With Updates

Wednesday, May 16th, 2012

It seems the more time I need to put into prepping, the less time I have available. I’ve cut back on gaming, TV, movies, etc but there just isn’t enough time in the day. I know I’m not alone in this dilemma, and all we can do is muddy through.

I’m still working on my “prepping in 30 minutes a day” system. I’ll have some time this afternoon, and I hope to finish it off, review it and post it this week.

I spent some time in the workshop yesterday. I have been working on resolving a storage dilemma I know most preppers have. How can I store stuff, but have it portable? I’ve been banging away at Google Sketchup designing a way to build a wooden storage box that is stackable, sturdy, lightweight, and can be built from stuff you find in a Big Box store. I built a prototype yesterday, but it was a bit to heavy (about 20 pounds), and a bit too large.  One feature of this design is the height can be customized to whatever you want, the boxes still stack without a problem.

There are commercial alternatives made from plastic that would cost about the same. First, wood will take more abuse than plastic. Wood dings and splinters, where plastic shatters. Secondly, these can be built and repaired post-TEOTWAWKI with hand tools and time. Finally, you cannot access your stuff from the side. My design has one side that can drop down, allowing easy access to the contents, even when stacked floor to ceiling. If you have crates that you don’t want to have that feature, then don’t build them that way.That leads me to the other advantage: build it however you want! I’m planning on building different models.

“Jumbo” – roughly 36w x 22d x 12h – holds six #10 cans, with thin dividers in-between to keep them from getting banged up.Also used for big, but light things like clothes, blankets, gear, etc.

“Bigin” – roughly 20w x 16d x 12h – holds eight 1qt mason jars, or sixteen 1pt mason jars.  Shallower versions of this would be ideal for tools, screws, nuts & bolts, nails, etc.

“Normal” – roughly 16w x 12d x10h – holds 24 cans (beans, veggies, Spaghetti-O’s), ammo, books, magazines, and other heavier items.

When I get a working prototype I will post a full writeup, with plans, and how to build them en masse, to drive costs lower. I expect the sizes to vary some, until I am happy with the weight to contents ratio. I’m shooting for a container that is sturdy enough to hold up to some abuse, but light enough that it isn’t heavier than what it is carrying.

I’m also working on my role post-TEOTWAWKI. I’m anxiously waiting for my body armor to come in. I also have most of my weapon upgrades in, but not all. I’m putting some time and effort into my main weapons platform, my M1A, to improve my performance as a “designated marksman” after the collapse of civilization. While waiting for parts, some of which has taken over three months to get, I’ve been doing some reading and a lot of thinking. I have a post in the works on post-TEOTWAWKI tactics, and expect more tactical homework assignments to illustrate the difference in military and police tactics and what I feel the tactics we should be using post-TEOTWAWKI. The Military’s tactics are centered around taking and controlling ground, with air, artillery, and more importantly logistical and medical support. There is a percentage of “acceptable losses” when executing an attack plan. As a prepper, I don’t want to have to attack anything. This is why I don’t see the weight of my battle rifle as a problem, I don’t have to assault some hill with it and a hundred+ rounds of ammo. I’m holed up in my house with all the ammo I want, but with zero logistical and medical support.

I cannot wait to see how my M1A performs with these modifications! I feel like a kid at Christmas. I could have bought a decked-out M1A from Fulton Armory for $3k+, but I didn’t have $3k to spend. I did drop about $900 in these upgrades. My plan is to circle back when my budget allows and buy a top-notch M1A receiver and barrel from a place like Fulton Armory, and all the other missing bits like op-rod, trigger group, etc and install it into the stock I bought for my “stock” M1A I have now. Then I’ll have dual M1A’s, and can sell the Franken-FAL – my backup battle rifle.

I’m still downloading and evaluating apps for my tablet, and will post my findings soon. I also want to revisit the “survival computer” but avoid all discussion of hardware — it changes way to fast. I want to focus on software you should have and what options you have with your operating system.

Last, but certainly not least, I want to go over a backup procedure for us preppers. You are your data, and having a copy of that easily accessible, but secure, is something we all need.

So I have quite a few articles in the works that I know will be helpful, but time has my butt in a vise and someone is turning the handle.

Quick One – Homemade Glue

Thursday, January 12th, 2012

If you are going to stick stuff together then you are going to need glue. Here are two ways to make glue from animal byproducts.

Hide Glue

1) Scrape or sand dried rawhide and collect the dust. The smaller, the better, but you could chop it into small pieces.

2) Make sure the hide is defleshed, and clean off as much dirt and grime as possible.

3) Add to a pot with hot water and simmer (just below a boil) forever. At least 24 hours, maybe 36 hours. Keep topping off with water.

4) When you have a honey-colored syrup, strain out any remaining dirt and undissolved bits of hide with cheesecloth.

5) Return the filtered liquid to heat, and simmer it down to the consistency of honey, or maybe a bit thicker. Commercial plants keep this mixture at 160F for this stage, and use a vacuum to help evaporate the excess water off. Do not let it boil – the glue will be ruined.

6) pour the thickened mixture into a pan, and allow it to cool away from sunlight.

7) Once the mixture gels, remove it from the pan and cut into thin squares. It should be the consistency of really, really thick jell-o.

8) Run a string through the squares and allow to dry away from any sunlight. The resulting flakes last forever if kept away from any moisture and sunlight.

9) To reconstitute the glue, add the flakes to a little water and heat to 140F. It should be the consistency of pasty-honey. keep the glue at that temperature to use it. They used to use glue-pots for just this purpose.

Fish Glue

1) Collect a bunch of fish scales. Rinse them about a billion times to remove any fish smell from them. If you don’t the stink will be unbearable. 12oz of scales makes a couple of ounces of glue.

2) In a sealed, heatproof container, cover the scales with water.

3) Toss the sealed container into a pot of boiling water. Make sure the container doesn’t let water into the container.

4) Allow the scales to boil, then cook on low heat for 6-8 hours.

5) the scales should have dissolved, giving you a clear, strong glue. Keep cool in a sealed container when not in use.

 

Working with Animal Glues

  • Keep your joints tight. These glues have no gap-filling properties.
  • Hide glue needs to be kept at 140F while working with it. When done, allow to cool and just re-heat to continue. You might have to add a little water every now and then to the glue pot.
  • Open time for these glues is about a minute – plan your glue-ups accordingly, and use dry runs to make sure you can pull it off.
  • An advantage to hide glue is you do not need a lot of clamping power. The glue naturally pulls the joint tighter.
  • Fish glue is thinner and less sticky than hide glue.
  • Both glues have poor moisture resistance, use a wax to protect it.
  • The strength of the glue can vary widely. The temperature used to cook down and the amount of water used to reconstitute are the primary factors.

Hide glue can be purchased in granules and kept indefinitely. Five pounds of crystals sell for ~$35.  All other woodworking glues have very short shelf lives. Urea formaldehyde and yellow woodworking glues lose their strength after a year. I’ve stored yellow glue carefully, and managed to squeak it out to the two year mark. I have not had much luck with CA glues – they go bad after 6 months once opened. storing the sealed containers in the freezer does extend the CA glue’s life.

Hopefully this helps! As always please contribute by adding comments or an e-mail.

What’s Going On?

Thursday, December 22nd, 2011

Things have been very busy at Natog’s Sekret Bunker. I’ve had to sideline my writing career due to training and certification demands from the “real” job. I’m spending about three hours a night studying for a series of certifications the Job wants me to get. I don’t mind, because these certs are mine, and I can use them to get a different job if things don’t turn around here.

I’ve been giving a lot of thought to starting my own computer consulting business. A LOT of thought. I have the skills, and lots of contacts in the field. Customers would need to be pulled away for the incompetent consulting firms in the area, which shouldn’t be that hard. What I need is capital, about $250k for my pie-in-the-sky project. Most of it would be from Uncle Sugar, as I’m a minority I get special loans for starting my own business. Yes, I’m milking the system, but after all the money I’ve put into Social Security that I will never see, I could care less.

There are a few things holding me back.  First, I would be feeding the system of dependence that I loathe. Second, I would need to gain the confidence, i.e. pay off, politicians to keep my business up and running. Finally, I would need to hire employees.

I can do a lot on my own in this business. I can perform all the technical design, provide our internal IT services, and complete the technical work for the customers. What I am not good at is being a salesman and schmoozing customers. I also am a complete rookie at running a business, and have no experience doing it. I’ve managed people before, that’s not a problem – it’s the day to day financing, cash flow, etc. that I have no familiarity with.

So I would need to hire a sales weasel, a part-time bookkeeper, a cute-sounding girl to man the phones, and a help desk grunt to field customer calls & do minor admin stuff. I also would need to hire a business consultant, preferably a retired businessman, to help me about ten hours a week with the business side of the company.

As I have said I have put a lot of thought into this. I have a business plan sketched out, and I’ve done three out of the ten or so technical designs for the various customers completed. These designs are the foundation for demonstrating profitability, and to show customers the options for services my company will provide, the monthly costs, and the TCO (total cost of ownership) of their existing IT infrastructure.

It is so tempting to go for it, but until I have six months of cash saved to cover bills, and I’ve completed the business plan and all the designs, it’s really a pipe dream. It’s funny in that the idea I have is actually helped by a poor economy. Datacenter space is cheaper, and it’s more advantageous to companies to spend a monthly fee, rather than outlay capital on computer equipment.

The big advantage is it will pay a shitload more than a writer/woodworker’s salary.

Speaking of woodworking, I’ve been a busy beaver in the shop. I’ve been doing a series of small projects to make my home more liveable. I built a storage unit for the pantry so all the cookie sheets and such stand vertically. I’m almost done with a plate rack for the cupboard that will let me stack the plates vertically, giving me a spot to put all my vitamins and supplements. This frees up counter space and makes the kitchen neater.

For the basement, I built a weight bench, with snazzy upholstering and a plate rack to store my freeweights. It’s nothing fancy, two 2″x4″ sides with 2″x6″ verticals. I can’t find the pic of the one I copied, I’ll have to snap a pic when I get home.  Next, I am going to focus on storage and organization in the basement. I will make a few shelves from 2×4′s, and then make wooden boxes to hold stuff on the shelves.

I am going to make a jig tonight to cut through dovetails on my table saw. I’ll upload pics and a diagram on how to build it in a future post. The dovetail is the strongest joint in woodworking that doesn’t use any mechanical fasteners. With some quality plywood, this jig, a little glue, and a table saw, you can bang out piles of these boxes for about the same cost as the plastic bins you buy in Target. The advantage is that you can customize the size to exactly what you need, and when target is no longer around, you can make them from whatever wood you can find.

The idea is for me to go through all my computer crap and organize it into bins on these shelves. I’ll sell what I’m throwing out for scrap because motherboards, network cable, etc is worth big cash now. I’ll buy silver with the money I get. I really, really need to get some more precious metals, but the bills are getting outrageous. I had to fill the oil tank and $550 later I have enough to heat the house until the spring. (The secret is to not have a wife or girlfriend — that way you can set the heat at 63 degrees and not hear the endless bitching about the cold.)

I guess I’ve been focusing more on the woodworking and handyman/tinkering around the house because I am already spending between ten and thirteen hours a day in front of a computer. Writing is more of the same, and my brain can’t handle it. I already don’t exercise enough — the last thing I need to do is sit on my ass more.

I have been exercising fairly regularly, and if you are too then keep it up! If you are not then get off the computer and go for a walk. I have been shortening the belt, matter of fact I need to add another belt notch as my pants are starting to slide off.  Muscles are showing through my subcutaneous fat layer, most notably my biceps, triceps, quads and back muscles. I don’t think I have lost that much weight, but rather converted a lot of flab into lean muscle. I’m getting there, slowly and surely. If you change too radically then your body will bounce back. It has happened to me in the past, when I did the Atkins diet. I lost ~50 pounds in 6 months, then gained 75 back the next six months. The better strategy (for me) is to ignore the number (the pounds) and focus on changing my body from fat to lean muscle.

My body type is like a power lifter’s. I make huge gains in mass and strength, but because of my genetics I’ll never be “Brad Pitt” ripped. I will always have a layer of fat. That is OK by me — it keeps me warm in the winter! The goal is to have enough fat to cover the icky veins, while being strong and fit enough to do manual labor all day, and kick some ass if I have to. I gain motivation by watching the amount of weight I lift increase, by putting more holes in my belt, and fitting into a 2x shirt when I was starting to buy 4x. With my frame I doubt I’ll ever get to an XL, my shoulders are way to big. Every workout I push a little harder, every day I curb the cravings for sweets, every meal I eat better calories. More fuel than sweets, more fat and protein than carbs. I haven’t cut out carbs completely, just switched from “fast” carbs like sugar and flour to “slow” carbs like oatmeal and whole grain.
I’ve been looking around for an Uke, a sparring partner, to start re-training myself in Martial Arts. The few dojo’s in the area I called or visited have never heard of such a thing. Of course, they kept pushing me to sign up for their version of kenpo-kung-jusitsu-karate-dragon-ninja-fu bullshit. I might try other means of finding training partners, if you have any ideas please shoot me an e-mail or leave a comment. I’m very rusty in hand to hand, and could use some practice with uke’s of different sizes and body types to get comfortable with people swinging at me again.

Time is ticking away. The Eurozone is holding together with duct tape and bailing wire. China is trying to paint over the rot in their economy so investors don’t notice it. Our economy is beyond fixing, and is only functioning because investors are so afraid of the EU and China that they are dumping money into our worthless bonds. We do not have a lot of time, and I am doing my best to spend it wisely in preparation of what is coming, while enjoying life and keeping (mostly) sane about the whole situation.

Homemade Gun Vise

Sunday, November 13th, 2011

Being the frugal guy I am, I whipped up a gun vise for myself from scrap lumber and a cheap chinese wood vise.

I got the idea from a farmer’s website, which I can’t find again for the life of me. I added a few things to make it snazzier for me. The clamp is a common woodworkers clamp. I bought mine at Harbor Freight before I swore off all dealings with their crap.  I added a shelf to support the free end of the clamp, and a block of wood to stop it from wriggling around. The near side of the clam is screwed to the base, and the other side floats.

 

The jaws are padded with some 3/8″ thick foam padding I had stashed, with some of the fabric from my weight bench project stapled over it. I also added a piece of scrap wood wrapped in padding to prevent the butt of the stock from hitting the exposed threads of the wood clamp. I also cut a dado to hold the vertical support for added strength. More detailed plans follow:

Took me about an hour to make it, and 30 minutes to jot down the measurements to draw it up in Sketchup. I use Sketchup all the time, it’s an excellent CAD program that costs nothing. The materials cost me only a couple bucks, as I had the crappy clamp already, and I just raided the scrap bin for the wood. It’s held together with drywall screws. Be sure to pre-drill through the clamp, as it’s made from some tough wood that likes to split. If you went to some big box store, I figure the project would cost between $20 and $25. I know there are plastic ones for sale for about that, but this is going to last longer than plastic, and can be customized to your specifications.

More projects on the way, and I’ll post my solution to the homework assignment tomorrow. If you want the full plans, drop me a line and I’ll e-mail them to ya.

woodworking

Thursday, June 11th, 2009

I sense a perverse serenity throughout the area these days. It’s as if the sheeple are just going through the motions, waiting for the next hit. Even my liberal friends are starting to realize that Obama might just be another politician, and not the messiah.

I continue to get ready for whatever may come my way. I cannot see a way for the economy to get out of the mess that it is in. I feel that wall street is just a pile of get-rich-quick schemes devised to fleece average Americans from their money. So, I’m off to HR to reduce my 403b to the minimum after I post this. It will give me an extra $40 a week, which I will invest into silver – when I can find it.

There are a few things I need to do. I need to finish the in-law and rent it. I need to get rolling on my resume and get out of this god-forsaken shithole of a job. I need to get wheat and store it along with a grain mill. So much to do with limited money and time.

As for time I have been helping “Al” with the design of his saltwater fish tank. I’m an OK woodworker, and the tools I have will work for the plexiglas he needs to cut for his tank. I would post a picture, but I cannot get google sketchup to download – it’s blocked by the security team. :/

I have a renewed interest in my woodworking hobby. Working on the inlaw apartment always gets me going. I have a lot to do woodworking-wise as I bought a lot of lumber when it was cheap, and now I need to make some projects out of it.

The first project will be a short hall table to go under my projector screen to hold magazines and the center speaker for the surround sound system. Reading magazines, not the ones that have ammo in them! The next project will be a workbench. A real one, with a tail vise and face vise. It’s going to be about 84″ x 32″ and at least 2″ thick – all rock maple. The legs will be ash, and I’m going to go with a patternmaker’s vise for the face vise and the Lee-Valley twin screw vise for the end vise. I can’t wait. Finally, I need a coffee table. So I’ll make a nice one with a top that lifts up so I can use it as a TV tray to eat dinner while on the couch watching my Red Sox.

I will have to post pictures of what I have already made and what I am working on, since somewhere there is a Midas Mulligan who I might need to get the attention of. (hint hint)

I originally started with blacksmithing. I loved it, but I didn’t have the time to do it right. I still have my two anvils, forge, etc. but not the time to learn how to do it right. Woodworking I got into shortly after I gave up on the smithing. I have always loved fine furniture, not the fancy gaudy shit, but the shaker style.

Shaker furniture is plain, almost drab until you notice the clean symmetry, the exquisite craftsmanship, and the functional design. The first piece of furniture I made was my nightstand. It’s crooked as all hell but I cut the mortise and tenons myself. I fitted the drawer. It’s hard maple finished with nothing but shellac, but it is now a rich, warm flesh color. When the sunlight hits it right it looks like it will start to breathe.

Being cheap er, frugal, the last piece I made was made of poplar. Poplar gets a bum rap in my opinion. It’s a cheap wood because it is prone to streaks and stains of brown and green through the light yellow to creamy wood. It also lacks any distinct grain pattern. But with the right touch, you can stain it to mimic cherry or walnut.

I needed a stand for all my AV components. Normally these are in a TV stand of some kind, but I use a projector mounted to the ceiling so nothing store-bought would work. I made a stand about 36″ tall with an oversized top with a shaker undercut to make the top look thinner. I should have made the legs thinner, I think they are about 1/2″ too thick. The shelves are adjustable with movable shelf supports and are made from plywood with poplar banding around the edge.

The project was stained with a walnut stain – minwax, I believe. I then gave it three coats of a water-based polyurathane, sanding between each. the last coat was rubbed down with steel wool. The final coat was with Renissance Wax, which makes the wood feel silky to the touch, and adds a little additional protection. I should hit it with another coat of wax. I will see about taking a picture and posting it when I get home.

I picked up woodworking because I always knew I would need to work the rest of my life. I was too late into saving for retirement, and I knew I would go nuts if I didn’t have a job. So I figured I could become a furnituremaker and make one of a kind, high end furniture for the rich once I retired from the “real” job. Lately the “real” job has been preventing me from enjoying my hobby, but hopefully soon that will end.

I just got to figure out how to get my tablesaw to fit into my bugout bag!


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